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Preface - TS16949 > TS 16949 Annex A - Control Plan

Understanding The ISO/TS 16949:2002 Standard 

Annex A  

Control Plan 

A 1 Phases of the Control Plan 

The Control Plan must cover three distinct phases as appropriate. 

a)    Prototype: a description of the dimensional measurements, material and performance tests that will take place during the building of the prototype. You must have a prototype Control Plan if required by the customer. 

b)    Pre-launch: a description of the dimensional measurements, material and performance tests that will take place after prototype and before full production.  Pre-launch is defined as a production phase in the product realization process, which may be required after prototype build. 

c)    Production: documentation of product/process characteristics, process controls, tests and measurement systems that take place during mass production 

Each part must have a Control Plan, but in many cases, family Control Plans may cover a number of similar parts produced using a common process. Control Plans are an output of the quality plan. 

A 2 Elements of the Control Plan 

You must develop a Control Plan that includes as a minimum, the following information: 

a)   General data 

Þ            Control plan number 

Þ            Issue date, and revision dat, if any 

Þ            Customer information (see customer requirements) 

Þ            Organization’s name/site designation 

Þ            Part number(s) 

Þ            Part name/designation 

Þ            Engineering change level 

Þ            Phase covered – (prototype; pre-launch or production) 

Þ            Key contact 

Þ            Part/process step number 

Þ            Process name/operation description 

b)   Product Control 

Þ            Product related special characteristics 

Þ            Other characteristics for control (number, process or product) 

Þ            Specification/tolerance 

c)   Process Control 

Þ            Process parameters 

Þ            Process-related special characteristics 

Þ            Machines, jigs, fixtures, tools for manufacturing 

d)   Methods 

Þ            Evaluation measurement technique 

Þ            Error-proofing 

Þ            Sample size and frequency 

Þ            Control method 

e)   Reaction Plan and Corrective Actions 

Þ            Reaction plan ( include or reference) 

Þ            Corrective action 

 
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Preface - TS16949
◦ Introduction
◦ Major Clauses
◦ Process Approach -1
◦ Process Approach-2
◦ Plan/Do/Check/Act
◦ Cont Improve Model
◦ Compatibility
◦ TS 16949 Scope
◦ Application
◦ Normative References
◦ Terms And Definitions
◦ 4.1 General Reqmts
◦ 4.2.1 Documentation Reqmts
◦ 4.2.2 Quality Manual
◦ 4.2.3 Document Control
◦ 4.2.4 Control Of Records
◦ 5.1 Mgmt Commitment
◦ 5.2 Customer Focus
◦ 5.3 Quality Policy
◦ 5.4.1 Quality Objectives
◦ 5.4.2 QMS Planning
◦ 5.5.1 Quality Responsibility
◦ 5.5.2 Mgmtt Rep
◦ 5.5.3 Internal Communications
◦ 5.6 Mgmt Review
◦ 6.1 Resource Provision
◦ 6.2 Human Resources
◦ 6.3 Infrastructure
◦ 7.1 Planning Product Realization
◦ 7.2 Customer Processes
◦ 7.3.1 D & D Planning
◦ 7.3.2 D & D Inputs
◦ 7.3.2 D & D Outputs
◦ 7.3.4 To 7.3.6 - Review, Verification And Validation
◦ 7.3.6.2 Prototypes-PPAP-Changes
◦ 7.4.1 Supplier Mgmt
◦ 7.4.2 Purchasing Information And Supplier Performance Monitoring
◦ 7.5.1 Production Control-1
◦ 7.5.1 Production Control-2
◦ 7.5.2 Production Process Validation
◦ 7.5.3 to 7.5.5 Identification--Customer Property, etc
◦ 7.6 Monitoring And Measuring Devices
◦ 8.1 Measurement, Analysis & Improvement
◦ 8.2.1 Customer Satisfaction
◦ 8.2.2 Internal Audits
◦ 8.2.3 Monitoring Processes
◦ 8.2.4 Product Monitoring And Measurement
◦ 8.3 Control Of NC Product
◦ 8.4 Analysis Of Data
◦ 8.5.1 Continual Improvement
◦ 8.5.2 Corrective Action
◦ 8.5.3 Preventive Action
◦ TS 16949 Annex A - Control Plan

 

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