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TS 16949}

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Understanding The ISO/TS 16949:2002 Standard

Annex A

Control Plan

A 1 Phases of the Control Plan

The Control Plan must cover three distinct phases as appropriate.

a) Prototype: a description of the dimensional measurements, material and performance tests that will take place during the building of the prototype. You must have a prototype Control Plan if required by the customer.

b) Pre-launch: a description of the dimensional measurements, material and performance tests that will take place after prototype and before full production. Pre-launch is defined as a production phase in the product realization process, which may be required after prototype build.

c) Production: documentation of product/process characteristics, process controls, tests and measurement systems that take place during mass production

Each part must have a Control Plan, but in many cases, family Control Plans may cover a number of similar parts produced using a common process. Control Plans are an output of the quality plan.

A 2 Elements of the Control Plan

You must develop a Control Plan that includes as a minimum, the following information:

a) General data

Þ Control plan number

Þ Issue date, and revision dat, if any

Þ Customer information (see customer requirements)

Þ Organization’s name/site designation

Þ Part number(s)

Þ Part name/designation

Þ Engineering change level

Þ Phase covered – (prototype; pre-launch or production)

Þ Key contact

Þ Part/process step number

Þ Process name/operation description

b) Product Control

Þ Product related special characteristics

Þ Other characteristics for control (number, process or product)

Þ Specification/tolerance

c) Process Control

Þ Process parameters

Þ Process-related special characteristics

Þ Machines, jigs, fixtures, tools for manufacturing

d) Methods

Þ Evaluation measurement technique

Þ Error-proofing

Þ Sample size and frequency

Þ Control method

e) Reaction Plan and Corrective Actions

Þ Reaction plan ( include or reference)

Þ Corrective action

Preface - TS16949

◦	Introduction
◦	Major Clauses
◦	Process Approach -1
◦	Process Approach-2
◦	Plan/Do/Check/Act
◦	Cont Improve Model
◦	Compatibility
◦	TS 16949 Scope
◦	Application
◦	Normative References
◦	Terms And Definitions
◦	4.1 General Reqmts
◦	4.2.1 Documentation Reqmts
◦	4.2.2 Quality Manual
◦	4.2.3 Document Control
◦	4.2.4 Control Of Records
◦	5.1 Mgmt Commitment
◦	5.2 Customer Focus
◦	5.3 Quality Policy
◦	5.4.1 Quality Objectives
◦	5.4.2 QMS Planning
◦	5.5.1 Quality Responsibility
◦	5.5.2 Mgmtt Rep
◦	5.5.3 Internal Communications
◦	5.6 Mgmt Review
◦	6.1 Resource Provision
◦	6.2 Human Resources
◦	6.3 Infrastructure
◦	7.1 Planning Product Realization
◦	7.2 Customer Processes
◦	7.3.1 D & D Planning
◦	7.3.2 D & D Inputs
◦	7.3.2 D & D Outputs
◦	7.3.4 To 7.3.6 - Review, Verification And Validation
◦	7.3.6.2 Prototypes-PPAP-Changes
◦	7.4.1 Supplier Mgmt
◦	7.4.2 Purchasing Information And Supplier Performance Monitoring
◦	7.5.1 Production Control-1
◦	7.5.1 Production Control-2
◦	7.5.2 Production Process Validation
◦	7.5.3 to 7.5.5 Identification--Customer Property, etc
◦	7.6 Monitoring And Measuring Devices
◦	8.1 Measurement, Analysis & Improvement
◦	8.2.1 Customer Satisfaction
◦	8.2.2 Internal Audits
◦	8.2.3 Monitoring Processes
◦	8.2.4 Product Monitoring And Measurement
◦	8.3 Control Of NC Product
◦	8.4 Analysis Of Data
◦	8.5.1 Continual Improvement
◦	8.5.2 Corrective Action
◦	8.5.3 Preventive Action
◦	TS 16949 Annex A - Control Plan

ISO 9001 Consulting

ISO 9001 Training

ISO 9001 Auditing

ISO 9001 Requirements

ISO 9001 Resources

TS 16949 Site Map Home

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