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... Posted by: simpleximprovement
Video duration: 36 seconds Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Perfection 1 of 2 Posted by: simpleximprovement
Video duration: 457 seconds Discusses Netflix, a company that was able to revolutionize the world of movie rentals through a new model. Shows where perfection fits into the House of Lean. With a sports analogy, breaks down the House of Lean into components. Explains the need for a balanced approach to all components of the House of Lean. Defines Kaizen and categorizes it into Process and System levels. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Jidoka 2 of 2 Posted by: simpleximprovement
Video duration: 451 seconds Shows a real word example of how printing companies use Jidoka. Emphasizes the manual portion of Jidoka. Reviews many real world examples of visual controls that build quality into manual processes. Uses Russian dolls to explain why defects must be corrected as soon as they occur. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Jidoka 1 of 2 Posted by: simpleximprovement
Video duration: 492 seconds Begins with Apple the dog providing insight into why processes need Autonomation rather than quality checks. Shows how the word "Autonomation" was derived from Autonomous and Automation. Places emphasis on clearly separating manual and machine tasks. Defines Recognition, Action and Prevention levels of Jidoka. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Pull 2 of 2 Posted by: simpleximprovement
Video duration: 699 seconds Introduces Kanban and how it is used. Shows three of the most common types of Kanban in use today: Cards, Visual Pull, and Bins. Demonstrates the proper use of Withdrawal and Production Kanban. Provides a basic formula for calculating Kanban quality. Defines basic parameters for safety stock when using Kanban. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Cells 1 of 2 Posted by: simpleximprovement
Video duration: 714 seconds Illustrates continuous flow by comparing soccer to relay racing. Introduces the most common cell layouts: circuit, split work, reverse flow, combination and ratchet. Demonstrates how work should be divided and shared among workers for smooth flow. Shows how inventory can actually improve the output of a work cell. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Cells 2 of 2 Posted by: simpleximprovement
Video duration: 494 seconds Defines the most common shapes for cells: U, L and Linear. Explains what cell shapes should be avoided and why. Compares and contrasts cells dedicated to a single product with mixed model cells. Provides a basic formula for calculating the number of operators needed in a cell for production. Shows how materials should be replenished to keep the cell running. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Pull 1 of 2 Posted by: simpleximprovement
Video duration: 647 seconds Opens with a brief story about Pull, using book stores as an example. Defines Just In Time: the customer's ability to get what is needed, when it is needed, and in the exact amount needed. Compares two distinct Just In Time systems using a neighborhood pizza place as an example. Introduces the three main types of Pull systems: Supermarket, First In First Out (FIFO) and Hybrid. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value 2 of 2 Posted by: simpleximprovement
Video duration: 205 seconds Explains the core concepts of Value with a paper airplane simulation. Demonstrates how a poorly designed system behaves like a meandering stream, while a well-designed system functions like a narrow pipe through which Value flows smoothly and predictably. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value 1 of 2 Posted by: simpleximprovement
Video duration: 569 seconds Illustrates an airline flight from beginning to end. Breaks down Value and compares it to Waste encountered during the trip. Formally defines Value and its conditions. Presents a diagram showing Value and Waste broken down on a timeline. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Waste 1 of 2 Posted by: simpleximprovement
Video duration: 589 seconds Discusses one form of Waste that is particularly aggravating: wasted time on a plane. Introduces and describes Muda, Muri, and Mura. Breaks down Muri in terms of Taiicho Ohno's Seven Deadly Forms of Waste: Over Production, Waiting, Movement, Over Processing, Inventory, Motion, and Rework. Shows how Waste is manmade and does not exist in a balanced ecosystem. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Waste 2 of 2 Posted by: simpleximprovement
Video duration: 265 seconds Places man?or "Mr. Muda" in this case?into a functioning ecosystem and watches the Waste grow. Presents a real-world example of Waste generated by the housing boom of the mid 2000s. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Cycle Time 2 of 2 Posted by: simpleximprovement
Video duration: 519 seconds Introduces Operator Load Charts, which provide a quick visual of the balance and timing of a cell. Breaks Cycle Time down into its different types: Observed Cycle Time (Cycle Time), Manual Cycle Time, Machine Cycle Time, and Effective Machine Cycle Time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Takt Time 1 of 2 Posted by: simpleximprovement
Video duration: 453 seconds Defines Takt Time, which provides the cadence at which a business should produce items to fulfill customer demand. Introduces the basics of Takt Time history and calculations. Introduces the concepts of Total Work and of dividing labor among multiple stations to meet Takt Time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Takt Time 2 of 2 Posted by: simpleximprovement
Video duration: 435 seconds Explains how Takt Time not only provides insight into how often parts are produced, but also on how to arrange a production line. Demonstrates a few ways to manipulate Takt Time to suit an organization while still meeting customer demand. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Cycle Time 1 of 2 Posted by: simpleximprovement
Video duration: 561 seconds Explains how the term "Cycle Time" is widely misused in business and academia. Defines the term correctly and compares it to "Lead Time." Introduces Little's Law and how it illustrates the relationship between Work in Process, Cycle Time, and Lead Time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value Steam Mapping 3 of 5 Posted by: simpleximprovement
Video duration: 551 seconds Kicks off the detailed VSM example?using the Simplex Ski Company?which requires 17 iterations to take the current state to the ideal state. Presents the examples at a slow pace initially, to provide viewers with the detail they need to follow along. Covers VSM 1 and VSM 2. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value Stream Mapping 1 of 5 Posted by: simpleximprovement
Video duration: 528 seconds Uses a grandmother's words to teach some important lessons in business?and life. Demonstrates the importance of having an ultimate goal and pursuing that vision in a focused manner. Introduces the Model Line approach to improvement. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value Stream Mapping 2 of 5 Posted by: simpleximprovement
Video duration: 546 seconds Introduces the three deferent types of Value Stream Maps (VSMs). Provides the basic VSM symbols. Constructs a basic VSM, step by step. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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Value Stream Mapping 4 of 5 Posted by: simpleximprovement
Video duration: 539 seconds Covers VSM iterations 2 through 17, which entail all of the productivity improvements, batch size reductions, equipment shifts, kanban, and leveling. Shows how the Simplex Ski Company is ready to take the lessons learned on the Model Line to other Product Families. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
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:: Videos are copyright their respective owners :: Design by: Css