Lean Manufacturing


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Line Design Roadmap Introduction Line Design Roadmap Introduction
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This 60-second video from FlowPublishing.com introduces the Line Design Roadmap, a step-by-step process to design the ultimate production line or cell. The concepts can also be applied, with some modification, to non-manufacturing environments like offices and hospitals.

Related: lean manufacturing, flow manufacturing, line design, kaizen, kanban, process improvement, process design

Top 10 Reasons to Implement Kanban Top 10 Reasons to Implement Kanban
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The Kanban method for material control has proven itself as the method of choice for many companies and many types of material. In this video Richard Rahn from Leonardo Group Americas counts down, David Letterman style, the Top 10 Reasons why this is true.

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Implementing Kanban Introduction Implementing Kanban Introduction
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This short video introduces the LeanRoadMap view of how to implement and sustain a complete Kanban system.

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Employee Engagement: Survive and Thrive Series Employee Engagement: Survive and Thrive Series
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Video duration: 426 seconds

The factor that separates the men from the boys in Lean Manufacturing is the level of engagement or involvement of the workforce in process improvement efforts. In this short video Richard Rahn and Gerard Leone from Leonardo Group Americas offer some suggestions for launching an employee engagement effort.

Related: suggestion system, employee involvement, lean manufacturing, flow manufacturing, continuous improvement

Managing People: The Survive and Thrive Series Managing People: The Survive and Thrive Series
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Video duration: 400 seconds

The knee-jerk reaction when faced with an economic downturn is to reduce headcount. That could be a mistake. In this video Richard Rahn and Gerard Leone from Leonardo Group Americas discuss some options that strengthen the company instead of weakening it.

Related: headcount, layoff, reducing headcount, lean manufacturing, flow manufacturing

The Self Balancing Line The Self Balancing Line
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Video duration: 338 seconds

One of the challenges of lean and flow manufacturing in achieving "single piece flow" is the issue of balance. Lack of good work balance, combined with inability to move, leads to low productivity and throughput. In this short video Richard Rahn and Gerard Leone discuss the concept of the "self-balancing line" to overcome these restrictions and achieve maximum productivity and performance.

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Survive and Thrive: Overhead Survive and Thrive: Overhead
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Video duration: 421 seconds

This module in the Survive and Thrive series discusses the cost category of Overhead, and some simple process improvement strategies to eliminate waste.

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The Biggest Opportunity The Biggest Opportunity
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Video duration: 450 seconds

The Survive and Thrive series addresses opportunities to weather the current economic downturn using lean thinking and lean methods. This module addresses the biggest opportunity of all: value stream redesign to make the leap to optimum performance in a short period of time.

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Intro to Leonardo Group Americas LLC Intro to Leonardo Group Americas LLC
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This is an introduction to Leonardo Group Americas, including industry experience, past clients, language skills and approach to lean and flow manufacturing.

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Survive and Thrive Accounts Payable Survive and Thrive Accounts Payable
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Video duration: 311 seconds

This video in the Survive and Thrive Series focuses on Accounts Payable, and the importance of maintain a strong supply chain. Presenters: Richard D. Rahn and Gerard Leone.

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Survive &Thrive Accounts Receivable Survive &Thrive Accounts Receivable
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Video duration: 352 seconds

This video in the Survive and Thrive series discusses the importance of Accounts Receivable management as a part of our lean strategy. Presenters: Richard D. Rahn and Gerard Leone.

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Survive and Thrive: Finished Goods Survive and Thrive: Finished Goods
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Video duration: 423 seconds

This video in the Survive and Thrive series discusses the use of lean tools to management and reduce the need for Finished Goods Inventory. Presenters: Richard D. Rahn and Gerard Leone.

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Survive and Thrive Raw Materials Survive and Thrive Raw Materials
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Video duration: 462 seconds

This video in the Survive and Thrive series discusses optimization of raw materials and working capital using lean methods. Presenters: Richard D. Rahn and Gerard Leone.

Related: lean, flow, manufacturing, raw, materials, downturn, working, capital, process, improvement

Survive and Thrive: Work In Process Survive and Thrive: Work In Process
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Video duration: 463 seconds

This video in the Survive and Thrive series discusses Work In Process inventory and how to minimize it. Presenters are Richard D. Rahn and Gerard Leone.

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Survive and Thrive:  Working Capital Survive and Thrive: Working Capital
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Video duration: 260 seconds

This module in the series Survive and Thrive introduces the concept of working capital, and how lean can help us conserve and liberate it.

Related: lean, flow, manufacturing, working, capital, improvement, downturn, process

Survive and Thrive Intro Survive and Thrive Intro
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Video duration: 523 seconds

This is the introductory video to the "Survive and Thrive in the Economic Downturn" by authors Gerard Leone and Richard D. Rahn

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Lean Cultural Change Part 2 Lean Cultural Change Part 2
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Sustaining cultural change as a part of a lean transformation. The second of a 2-part series, this one dealing with participation in the lean transformation, and engagement in process improvement.

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Value Stream Maturity Model Value Stream Maturity Model
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Video duration: 599 seconds

This clip discussed the concept of the Value Stream Maturity Model. The maturity of a Value Stream should be assessed, in order to determine the work that needs to be done, and the sustainability of the changes that will be implemented.

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Lean Cultural Change Part 1 Lean Cultural Change Part 1
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The authors of Lean Doing!, Gerard Leone and Richard Rahn, discuss the five essential elements of sustaining lean cultural change.

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