Lean Manufacturing

Setup Reduction Kaizen Blitz Setup Reduction Kaizen Blitz
Posted by: leansensei

Video duration: 240 seconds
Global video hits: 4562

Kaizen Blitz conducted by LSI in Florida which produced an astonishing 51% improvement in just 3 days

Related: lean, sensei, kaizen, blitz, setup, reduction

Quick Changover/Set Up Reduction Lean Training DVD by GBMP Preview Clip Quick Changover/Set Up Reduction Lean Training DVD by GBMP Preview Clip
Posted by: GBMP1

Video duration: 196 seconds
Global video hits: 297



Related: smed, commercial, vimeo, hd

Setup Red Cotton Racing Team.wmv Setup Red Cotton Racing Team.wmv
Posted by: rgafeb72

Video duration: 489 seconds
Global video hits: 724

The intent of this video is to show how pit crews have used the concept of setup reduction to reduce the amount of time the car is in the pit losing valuable time and thus increasing the amount of time the car is racing on the track.

Related: racing, setup reduction, pit crew, pit stop

Lean Courses: Quick Changeover Lean Courses: Quick Changeover
Posted by: hsommerf

Video duration: 209 seconds
Global video hits: 5504

Lean Courses: Lean Quick Changeover, often referred to as SMED or Setup Reduction, is a fundamental concept in Lean production. SMED setup reduction methods aim to reduce production changeover to the shortest possible time. This is the introduction video for the course. More information: www.automatedlearnin g.com

Related: lean courses, lean production, smed, quick changeover, online learning, education

LSI Set-Up Reduction.mov LSI Set-Up Reduction.mov
Posted by: doloreshernandezTV

Video duration: 635 seconds
Global video hits: 30



Related: lsi, set, up, reduction

The \"SMARTCLAMP\" from toolspress The "SMARTCLAMP" from toolspress
Posted by: braketownusa

Video duration: 121 seconds
Global video hits: 3843

Achieving set-up reduction in a "lean" environment has never been easier on pressbrakes!! Just as fast as Hydraulic at 1/2 the cost. Call 1-877-273-2593 for a quick quote on this and tooling.

Related: smartclamp, precision, tooling, setup, reduction, pressbrakes, machines, lean

1.9scale TAMIYA CC-01 RC4WD MOTOR REDUCTION SET UP 1.9scale TAMIYA CC-01 RC4WD MOTOR REDUCTION SET UP
Posted by: minitomoo

Video duration: 217 seconds
Global video hits: 18662



Related: rc4wd, 0001

What\ What's the best gaming setup? Monitor vs. HDTV and Input Lag
Posted by: SU3UR3ANLegend

Video duration: 646 seconds
Global video hits: 10464

Link: bit.ly What's your gaming setup? Do you use HDMI or Component hookups and which do you prefer?

Related: gaming setup, hdtv vs. monitor, monitor gaming input lag, input lag with monitor, input lag with hdtv, component vs. hdmi, how to reduce lag, gaming lag reduction, how to reduce input lag, setup talk, gaming monitor size, su3ur3anlegend, celebrity dualcomm, how to minimize input lag, lcd monitor vs. tv, 1080p, video game screen resolution, video upscaling, black ops lag

Value Stream Mapping 1 of 5 Value Stream Mapping 1 of 5
Posted by: simpleximprovement

Video duration: 528 seconds
Global video hits: 8812

Uses a grandmother's words to teach some important lessons in business?and life. Demonstrates the importance of having an ultimate goal and pursuing that vision in a focused manner. Introduces the Model Line approach to improvement.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Heijunka 1 of 4 Heijunka 1 of 4
Posted by: simpleximprovement

Video duration: 593 seconds
Global video hits: 6709

Uses Walmart as an example of how to fight mura. Explains how Pull, Pace, and Sequencing must be level for a system to be truly level. Describes the dangers of failing to level all three of those aspects in the production environment.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Lean Simulation 1 of 2 Lean Simulation 1 of 2
Posted by: simpleximprovement

Video duration: 554 seconds
Global video hits: 6922

Introduces the paper airplane simulation common in Lean courses. Details how to fold the plane. Provides a sample set of metrics to be captured when running the simulation. Proceeds through a simulation that is run in stages, which more or less follow manufacturing history. Covers craft based manufacturing and Mass Production models.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Lean Simulation 2 of 2 Lean Simulation 2 of 2
Posted by: simpleximprovement

Video duration: 439 seconds
Global video hits: 4612

Introduces more Lean concepts in the last run of the simulation. Demonstrates how work is balanced between four workers and Post-It notes pace the work. Shows improved metrics resulting from Lean practices. Presents bonus concepts, including mixed model production in the form of multicolored planes and U-Shaped Cells.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Standard Work 1 of 3 Standard Work 1 of 3
Posted by: simpleximprovement

Video duration: 539 seconds
Global video hits: 3935

Discusses Southwest Airlines, a company with several excellent operations tactics. Describes Southwest's effective use of standards. Introduces Ohno's three components of Standard Work: Takt Time, Standard Sequence, and Standard Work in Process.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Pull 2 of 2 Pull 2 of 2
Posted by: simpleximprovement

Video duration: 699 seconds
Global video hits: 2494

Introduces Kanban and how it is used. Shows three of the most common types of Kanban in use today: Cards, Visual Pull, and Bins. Demonstrates the proper use of Withdrawal and Production Kanban. Provides a basic formula for calculating Kanban quality. Defines basic parameters for safety stock when using Kanban.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Takt Time 1 of 2 Takt Time 1 of 2
Posted by: simpleximprovement

Video duration: 453 seconds
Global video hits: 3808

Defines Takt Time, which provides the cadence at which a business should produce items to fulfill customer demand. Introduces the basics of Takt Time history and calculations. Introduces the concepts of Total Work and of dividing labor among multiple stations to meet Takt Time.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Value Stream Mapping 2 of 5 Value Stream Mapping 2 of 5
Posted by: simpleximprovement

Video duration: 546 seconds
Global video hits: 5718

Introduces the three deferent types of Value Stream Maps (VSMs). Provides the basic VSM symbols. Constructs a basic VSM, step by step.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Cycle Time 1 of 2 Cycle Time 1 of 2
Posted by: simpleximprovement

Video duration: 561 seconds
Global video hits: 3437

Explains how the term "Cycle Time" is widely misused in business and academia. Defines the term correctly and compares it to "Lead Time." Introduces Little's Law and how it illustrates the relationship between Work in Process, Cycle Time, and Lead Time.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Inventory 1 of 2 Inventory 1 of 2
Posted by: simpleximprovement

Video duration: 571 seconds
Global video hits: 3576

Introduces Apple the dog, who teaches a very important lesson in inventory. Explains how inventory?which is a form of Waste?is an important ally in the fight against stock outs, when used properly. Breaks down the different types of inventory: Finished Goods, Buffer Stock, Raw Materials, Safety Stock, Shipping Stock, and Work in Process.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Heijunka 2 of 4 Heijunka 2 of 4
Posted by: simpleximprovement

Video duration: 585 seconds
Global video hits: 4417

Explains a core Lean concept: To create a more balanced system, we should constantly be looking for ways to produce or consume smaller and more predictable quantities. Introduces the concept of EPEX (Every Part Every X). Illustrates key points about Heijunka with a Heijunka Board. Introduces the Single Minute Exchange of Dies (DIES).

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

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