Lean Manufacturing - Videos
Heijunka
Lean Manufacturing
 |
Heijunka 1 of 4 Posted by: simpleximprovement
Video duration: 593 seconds Global video hits: 6635 Uses Walmart as an example of how to fight mura. Explains how Pull, Pace, and Sequencing must be level for a system to be truly level. Describes the dangers of failing to level all three of those aspects in the production environment. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Heijunka 2 of 4 Posted by: simpleximprovement
Video duration: 585 seconds Global video hits: 4417 Explains a core Lean concept: To create a more balanced system, we should constantly be looking for ways to produce or consume smaller and more predictable quantities. Introduces the concept of EPEX (Every Part Every X). Illustrates key points about Heijunka with a Heijunka Board. Introduces the Single Minute Exchange of Dies (DIES). Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Heijunka Consulting Posted by: dvl9467
Video duration: 163 seconds Global video hits: 3443 Elevator talk Related: dsci0493 |
 |
Heijunka 3 of 4 Posted by: simpleximprovement
Video duration: 439 seconds Global video hits: 2891 Explains that Trialing and Processes generally takes the most time when performing a SMED. Uses an Etch-a-Sketch to show how studying and quantifying knobs on machinery drastically reduces this time. Introduces Shingo's method for reducing setup time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Heijunka 4 of 4 Posted by: simpleximprovement
Video duration: 346 seconds Global video hits: 2757 Demonstrates SMED with a real world example?pumping gas?and uses Shingo's method to reduce the setup time needed to pump gas. Explains how SMED is a key component in reducing batch size and achieving Heijunka. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
39th Slide - Heijunka - Boy Scout.DAT Posted by: kshreeharsha
Video duration: 332 seconds Global video hits: 312 Related: 39th, slide, heijunka, boy, scout |
 |
Value Stream Mapping 1 of 5 Posted by: simpleximprovement
Video duration: 528 seconds Global video hits: 8683 Uses a grandmother's words to teach some important lessons in business?and life. Demonstrates the importance of having an ultimate goal and pursuing that vision in a focused manner. Introduces the Model Line approach to improvement. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Jidoka 1 of 2 Posted by: simpleximprovement
Video duration: 492 seconds Global video hits: 6401 Begins with Apple the dog providing insight into why processes need Autonomation rather than quality checks. Shows how the word "Autonomation" was derived from Autonomous and Automation. Places emphasis on clearly separating manual and machine tasks. Defines Recognition, Action and Prevention levels of Jidoka. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Lean Simulation 1 of 2 Posted by: simpleximprovement
Video duration: 554 seconds Global video hits: 6922 Introduces the paper airplane simulation common in Lean courses. Details how to fold the plane. Provides a sample set of metrics to be captured when running the simulation. Proceeds through a simulation that is run in stages, which more or less follow manufacturing history. Covers craft based manufacturing and Mass Production models. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Pull 2 of 2 Posted by: simpleximprovement
Video duration: 699 seconds Global video hits: 2463 Introduces Kanban and how it is used. Shows three of the most common types of Kanban in use today: Cards, Visual Pull, and Bins. Demonstrates the proper use of Withdrawal and Production Kanban. Provides a basic formula for calculating Kanban quality. Defines basic parameters for safety stock when using Kanban. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Inventory 1 of 2 Posted by: simpleximprovement
Video duration: 571 seconds Global video hits: 3576 Introduces Apple the dog, who teaches a very important lesson in inventory. Explains how inventory?which is a form of Waste?is an important ally in the fight against stock outs, when used properly. Breaks down the different types of inventory: Finished Goods, Buffer Stock, Raw Materials, Safety Stock, Shipping Stock, and Work in Process. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Lean Simulation 2 of 2 Posted by: simpleximprovement
Video duration: 439 seconds Global video hits: 4612 Introduces more Lean concepts in the last run of the simulation. Demonstrates how work is balanced between four workers and Post-It notes pace the work. Shows improved metrics resulting from Lean practices. Presents bonus concepts, including mixed model production in the form of multicolored planes and U-Shaped Cells. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Standard Work 1 of 3 Posted by: simpleximprovement
Video duration: 539 seconds Global video hits: 3935 Discusses Southwest Airlines, a company with several excellent operations tactics. Describes Southwest's effective use of standards. Introduces Ohno's three components of Standard Work: Takt Time, Standard Sequence, and Standard Work in Process. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Takt Time 1 of 2 Posted by: simpleximprovement
Video duration: 453 seconds Global video hits: 3742 Defines Takt Time, which provides the cadence at which a business should produce items to fulfill customer demand. Introduces the basics of Takt Time history and calculations. Introduces the concepts of Total Work and of dividing labor among multiple stations to meet Takt Time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Value Stream Mapping 2 of 5 Posted by: simpleximprovement
Video duration: 546 seconds Global video hits: 5718 Introduces the three deferent types of Value Stream Maps (VSMs). Provides the basic VSM symbols. Constructs a basic VSM, step by step. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
 |
Cycle Time 1 of 2 Posted by: simpleximprovement
Video duration: 561 seconds Global video hits: 3437 Explains how the term "Cycle Time" is widely misused in business and academia. Defines the term correctly and compares it to "Lead Time." Introduces Little's Law and how it illustrates the relationship between Work in Process, Cycle Time, and Lead Time. Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls |
Lean Manufacturing videos :: Social Bookmarking 
:: Videos are copyright their respective owners :: Design by: Css
:: Videos are copyright their respective owners :: Design by: Css