Lean Manufacturing

Jidoka 1 of 2 Jidoka 1 of 2
Posted by: simpleximprovement

Video duration: 492 seconds
Global video hits: 6401

Begins with Apple the dog providing insight into why processes need Autonomation rather than quality checks. Shows how the word "Autonomation" was derived from Autonomous and Automation. Places emphasis on clearly separating manual and machine tasks. Defines Recognition, Action and Prevention levels of Jidoka.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Fall2011_Team11_SACS (Smart Autonomation Control System) Fall2011_Team11_SACS (Smart Autonomation Control System)
Posted by: ECEFIU

Video duration: 127 seconds
Global video hits: 19



Related: team11, sacs, smart, autonomation, control, system

FIU Senior Design SACS Demonstration FIU Senior Design SACS Demonstration
Posted by: FIUSACS

Video duration: 149 seconds
Global video hits: 75

FIU SACS Senior Design Demonstration.

Related: final, project, 0002

Value Stream Mapping 1 of 5 Value Stream Mapping 1 of 5
Posted by: simpleximprovement

Video duration: 528 seconds
Global video hits: 8683

Uses a grandmother's words to teach some important lessons in business?and life. Demonstrates the importance of having an ultimate goal and pursuing that vision in a focused manner. Introduces the Model Line approach to improvement.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Heijunka 1 of 4 Heijunka 1 of 4
Posted by: simpleximprovement

Video duration: 593 seconds
Global video hits: 6635

Uses Walmart as an example of how to fight mura. Explains how Pull, Pace, and Sequencing must be level for a system to be truly level. Describes the dangers of failing to level all three of those aspects in the production environment.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Lean Simulation 1 of 2 Lean Simulation 1 of 2
Posted by: simpleximprovement

Video duration: 554 seconds
Global video hits: 6922

Introduces the paper airplane simulation common in Lean courses. Details how to fold the plane. Provides a sample set of metrics to be captured when running the simulation. Proceeds through a simulation that is run in stages, which more or less follow manufacturing history. Covers craft based manufacturing and Mass Production models.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Lean Simulation 2 of 2 Lean Simulation 2 of 2
Posted by: simpleximprovement

Video duration: 439 seconds
Global video hits: 4612

Introduces more Lean concepts in the last run of the simulation. Demonstrates how work is balanced between four workers and Post-It notes pace the work. Shows improved metrics resulting from Lean practices. Presents bonus concepts, including mixed model production in the form of multicolored planes and U-Shaped Cells.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Standard Work 1 of 3 Standard Work 1 of 3
Posted by: simpleximprovement

Video duration: 539 seconds
Global video hits: 3935

Discusses Southwest Airlines, a company with several excellent operations tactics. Describes Southwest's effective use of standards. Introduces Ohno's three components of Standard Work: Takt Time, Standard Sequence, and Standard Work in Process.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

Pull 2 of 2 Pull 2 of 2
Posted by: simpleximprovement

Video duration: 699 seconds
Global video hits: 2463

Introduces Kanban and how it is used. Shows three of the most common types of Kanban in use today: Cards, Visual Pull, and Bins. Demonstrates the proper use of Withdrawal and Production Kanban. Provides a basic formula for calculating Kanban quality. Defines basic parameters for safety stock when using Kanban.

Related: simplex improvement, lean, six sigma, toyota production system, process improvement, andon, autonomation, smed, single minute exchange of dies, shingo, cycle time, lead time, cells, cellular manufacturing, poka, yoke, epex, fifo, five s, 5s, heijunka, hoshin kanri, inventory turns, jidoka, just in time, kaizen, kanban, muda, muri, mura, industrial engineering, push system, setup reduction, standard work, capacity sheet, takt, total productive maintenance, value stream map, visual controls

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